Insert Molding Products

High-Quality Assembly & Finishing

Ichiplas provides a range of high-quality assembly and finishing processes to enhance the appearance and protection of your plastic parts, from spray painting to specialized printing techniques. Our professional engineering team can advise on the most suitable secondary processes to achieve your desired aesthetic and functional outcomes.

The Ichiplas Advantage

High-Quality Finishes

Spray Painting

Consistency and Protection:

  • Application of a single, uniform color to plastic parts
  • Provides an additional layer of protection
  • Suitable for a wide range of part geometries and surface finishes

Tampo Printing

High-Precision Customisability:

  • Printing of intricate 2D designs onto 3D plastic parts
  • Suitable for parts with complex shapes and textures
  • Excels at reproducing detailed graphics and logos

Silk Screen Printing

Large-Scale Efficiency:

  • Cost-effective way to apply graphic designs
  • Suitable for parts with flat or simple geometries
  • Can accommodate a wider print area compared to tampo printing

Other Finishing Examples

Ultrasonic Welding

Ultrasonic welding is a specialized secondary process that Ichiplas utilizes to seamlessly join plastic components, creating high-quality, durable assemblies.

Ultrasonic welding uses vibration-induced heat to fuse two plastic parts together, resulting in a strong, visually appealing bond without the need for additional fasteners or adhesives. Key benefits include:

Fast, high-throughput process
Relatively safe indirect heating method
Ability to weld parts made of different materials
Produces a near-invisible, high-quality seam
ultrasonic-welding-product

End-to-End Manufacturing

Secondary Assembly

Comprehensive in-house secondary assembly services to bring your plastic parts to their final, completed state.

Assembly and sub-assembly of plastic components
Identification and correction of manufacturing defects
Integration of non-plastic parts (e.g., electronics, hardware)
Additional finishing services performed as required

Project Examples

Our showcase exemplifies the consistent excellence that defines Ichiplas. From the smallest parts to complex assemblies, we maintain the same high standards across all our products, ensuring you receive nothing short of the best, every single time.

Overmolded Fabric Filter

A highly complex double overmolded vacuum filter with fabric substrate.

Process: Double overmolding on fabric substrate, insert molding with magnet

Materials: Two types of Thermoplastic Elastomer (TPE)

Dimensions: Outer diameter: 8cm, Height: 10cm

Applications: High-performance vacuum cleaners, industrial filtration systems

Advantages: Enhanced filtration efficiency, magnetic quick-release capability

Key Features:

  • Complex multi-material design
  • Integrated magnet for secure attachment
  • Durable fabric substrate for efficient filtration
A highly complex double overmolded vacuum filter with fabric substrate.

Get Free Quote

Contact us today to learn more about our services and how we can help you with your next project.